Process Validation - Statistical Process Control

Recorded Webinar | Jerry Dalfors | From: Aug 30, 2017 - To: Sep 30, 2017
  • The knowledge and understanding process is the reason for setting up a method to process control and related direction sets in the Batch Record for every basic step of the procedure operation and the total procedure outcomes in light of the statistical database for every batch of that product code. Techniques for procedure regulation and administrator services can be planned to lessen variation, modify variation during manufacturing and lessen every likelihood for operator mistake, and in addition a general mix to control critical process parameters (CPPs) and additionally the fundamental procedure limits which ordinarily change after the underlying approval and also the pattern analysis for every basic stride of the procedure.

  • Batch Records are to be arranged to exhibit and give documented proof every component of the procedure has been assessed for possible quality impact with actualized risk remediation and goal (not subjective) proof each progression has been carried out as directed in the Batch Record. The Batch Record Assessed document is to be presented in a way that guarantees each basic component of the procedure has been implemented and archived according to industry benchmarks for GDP.

Background of the Topic:

A definitive objective of Process Validation is to guarantee ceaseless assurance that once the procedure is initially approved (PQ now PPQ) and submitted for FDA/EU endorsement stays in a condition of control by identifying spontaneous departures from the originally proven recommended procedure to meet cGMP prerequisites by making use of the collection and assessment of data about the consistency of the procedure. By implementing a particularly planned monitoring framework and after that as required by regulatory prerequisites that a statistician or individual with sufficient experience in statistical process control to supervise, test and investigate the quality traits of each basic stage of a procedure and furthermore compare batch to batch consistency utilizing the statistical examination utilizing the suitable model.

Why should you attend?

To acquire an up to date comprehension of the new PV Procedures and the assurance of how to do the essential Statistical Monitoring and Data Analysis to ascertain the procedure is consistent and to keep away from circumstances that could cause 483s, Warning Letters and Consent Decrees and additionally acquiring the ability to evade revamp and review costs.

Areas Covered in the Session:

  • Process information and comprehension are the reason for building up a method of dealing with procedure control and related guideline sets in the Batch Record for every unit operation and the total procedure.
  • Approaches for procedure control and administrator exercises can be intended to lessen input variation, modify input variation during production and the decreased likelihood of operator blunder, and in addition a general mix to control critical process parameters (CPPs).
  • Statistical Tracking (database record and plan) alongside Annual Report Generation
  • Variation can likewise be recognized by the timely evaluation of protests about shortcomings, out-of-description findings, procedure divergence reports, procedure yield modification, batch records, incoming raw material records, and unfavorable event reports.
  • Production line operators and quality division staff ought to be urged to give input on process operation. We suggest that the quality division meet occasionally with production staff to assess information, talk about conceivable patterns or undesirable procedure modification, and organize any correction or follow-up activities by production.
  • To comprehend the business procedure adequately, the producer should consider the impacts of scale. Be that as it may, it is not ordinarily important to investigate the whole working range at business scale if assurance can be given by process plan data. Past reliable experience with adequately similar items and procedures can likewise be useful. Likewise, we emphatically prescribe that firms utilize target measures (e.g., statistical measurements) wherever achievable and important to accomplish satisfactory assurance.
  • The objective of the third approval stage is persistent assurance that the procedure stays in a condition of control (the approved state) amid commercial production. A framework or frameworks for identifying impromptu takeoffs from the procedure as outlined is fundamental to achieve this objective.
  • Observing the CGMP and GDP prerequisites, particularly, the collection and assessment of data and information about the execution of the procedure, will permit discovery of undesired process modification. Assessing the execution of the procedure detects issues and decides if a move must be made to correct, expect, and forestall issues so the procedure stays in charge (§ 211.180(e)).
  • A continuous program to gather and examine products and process information that identify with product quality must be set up (§ 211.180(e)). The information gathered ought to incorporate important process patterns and nature of incoming materials or element, in-process material, and finished products. The data must be statistically trended and explored by experienced personnel. The data gathered ought to confirm that the quality features are properly controlled all through the procedure.
  • FDA prescribes that an analyst or individual with sufficient training in statistical process control strategies build up the data gathering design and statistical techniques and methodology utilized in measuring and assessing process soundness and process ability
  • The old Process Validation or PQ (process qualification) was initially set-up in the pharmaceutical, not biotech or biopharmaceutical, utilizing three shot with all factors being shot at the goal (the focal point of the limits or range values). Whenever biotech and biologics developed to such an expensive part of the business, unpredicted process factors still within limits started to present product fiasco which is the reason the FDA has included the phraseology about "sound science and the general level of product and procedure comprehension and also provable control – i.e. Sound Scientific Rational (SSR).

Who will benefit?

  • Engineering
  • Manufacturing Operations
  • Creation
  • QA/QC
  • Research and Development
  • Sterility Assurance
  • Technical Operations and Validation Experts and also FDA examiners and Internal auditors
  • Product and Process Development
  • Regulatory Affairs

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